Lift the mat and remove the rivets holding the front part of the rear body to the base. There is no need to rub the wipe more than once in the same area. Ensure that you dont touch the paint to avoid smudges. - Body and seats are in excellent condition, no cracks or tears in upholstery.
When you remove it and check for a possible loose connection ( ??? ) These screws are located on the front of the steering column. You must log in or register to reply here. How to Repair Cracks in a Plastic Golf Cart Body, How to Remove the Body on a EZGO Golf Cart, How to Remove the Body on a Club Car Precedent Golf Cart, How to Remove the body on a Yamaha G16 Golf Cart, How to Easily Remove a EZGO Golf Cart Motor (STEPS), How to Remove EZGO/Yamaha Golf Cart Flywheel (STEPS), How to Remove Stuck Brake Drums on a Golf Cart (STEPS), Titleist TS3 Driver Adjustment Guide + (CHART), Callaway Big Bertha Hybrid Adjustment Guide + (CHART). Its important to remember the position of the three wires
Change the position of the hose as needed to avoid any spilling potential that could cause a fire risk. followed by removal of all the trim. The first two numbers of the serial number is the year of your Club Car golf cart. These screws are located on the bottom of the bumper. AU $1,505.83 + AU $385.05 postage. Use an acrylic spray paint or plastic spray fusion paint to paint the cart. Clean the crack on the golf cart body with mineral spirits, Glaze the surface using a product such as Bondo. OEM: 102302503, 102302501, 103678002; 8501 9454, Club Car Precedent 2004-2015 Golf Carts Driver Side Floor Mat Retainer Side Panel. Nearly all of my hardware is rusted/corroded and I need to purchase new hardware. I have been enjoying golf for 15 years and love sharing my tips and knowledge of the game with everyone. Slowly take the gas tank out of position. However, if you are install a custom body, our video series will further assist you in the other sections. Drying of paint usually takes up to half an hour. . Once you get the windshield off it is pressed in along the top. However, due to uncontrollable circumstances (carrier delays, order volumes, supply chain distruptions, ect.) Installation Instructions for Yamaha Drive Full Dash 1. Take the seat off of your cart by removing the connecting screws. 2005 electric Club Car golf cart for sale. Drying can take a long time in humid areas. Paint the cart using acrylic or plastic-fusion paint. Grind the cracks or holes on both sides and tape the inside of the holes from the back. (Excluding Sunday) from 8:00 AM to 4:00 PM. Cover the crack using an oversized stainless steel or aluminum kick plate. It may not display this or other websites correctly. We stock a variety of Club Car body kits to help our customers upgrade the appearance and functionality of their golf carts. Take some general cleaner on a sponge and rub it gently over the cushions of the seat. Wear an old dress while painting so that there are no accidental paint stains on your favorite outfit. Club Car motor is stuck on the input shaft. Adhere to the drying time specified on the paint can, between two coats. You can try the following options to repair cracks on a plastic golf cart body. There is a yellow wire that goes over to the solenoid. Take photographs before removal for easy reassembly. Tighten the screws until the snubber is secure. Paint the cart in a well-ventilated and protected area so that you arent affected by the paint fumes and the wind doesnt cause debris to stick on to the wet paint. Consider using urethane paints that are more durable and long-lasting than acrylic paints with faster drying times. Flip tow/run switch to tow. OEM: 1016811, 101708301; 4908, Club Car Precedent Golf Cart Floor Mat Retainer Side Panels, Set of 2, Driver + Passenger Side for Club Car Precedent Golf Carts (2004-2015) OEM: 102302501, 102302503, 102302601, 103678002, 103678102; 8501, 9454 + 9455, 17-164 + 17-165. Golf cart steering wheel removal June 16, 2021 Pro row 784 17K views 1 year ago How To Make Your Slow Golf Cart Faster | Plum Quick Motors Rattlesnake | Club Car DS Series Build. kit exchange. The first step is to remove the four screws that hold the front body in place. Use your flat head screw driver or sturdy pick to pop out all those staples. You will need a few basic tools and a little bit of patience. Assuming your 99 is like the older DS's, there really isn't too much to it. Take the front seat off followed by the charging receptacle. Reconnect power. Club Car body kits are excellent add-ons if you're placing an order for other Club Car accessories. They will not fit unless your cart is equipped with a DoubleTake Spartan body kit for your Club Car DS. Apparently, the material is "surlyn", which I assume to be a softer plastic. Once the screws are removed, you can lift the windshield off the body. Please check out our other videos for the remaining videos. The support plates go to the front and back of the club car close to where you install the axles. Rough it up so it will have something to grab to. Free shipping for many products! Pour gas tank cleaner, degreaser, and water into the tank using the hose in a balanced level as indicated on the cleaners bottles and directions. Thread starter ddaaryl; Start date Jul 15, 2015; D. ddaaryl New Member. 0:00 / 13:38 How To Install Club Car Tempo Body | How to Remove & Install Club Car Precedent Golf Cart Body Fentertainment 90.8K subscribers Subscribe 170 24K views 2 years ago. Do I also need to pull body work on a Carryall Turf 2 to get the tank out ? connected to the forward/reverse switch. Lift the seat and remove it from the cart. 5. Turn the key off and carefully remove the black and orange wires on the fuel level sending unit. I also use the mesh for repairing drywall, put a couple layers on the put epxy over it. . Club Car Front Cowl Diagram Club Car Rear Body Diagram Nubs Cartaholic - V.I.P. Dismantle removable parts like bumpers, roof, trim and parts of the frame that don't require painting. To give you an idea, this Club Car DS kit was available from e-Bay and included a front cowl and rear body for around $575. Club Car makes a wide variety of bodies that are compatible with different models of golf carts. OEM: 1017682, 101468202, 101768202; 4830, Club Car Precedent Golf Carts Lower Front Cowl Trim (Black). Loosen the four bolts in the front and back using a T-30 bit. Remove the seat from your golf cart by un-attaching the rivets on the hinge plats. Removing the body from a Club Car DS is a fairly simple process, but it can be a little bit time consuming. Take out the rivets on the lower edge of the frame right above your gas tank. Take your time and you'll be fine. I use plastic epoxy from Napa. Drill the pop rivet near the forward-reverse handle. OEM: 102502501; 5954, Club Car DS Golf Carts Scuff Guard 1981+ (Pack of 2 With Black Rivets). Alternatively, if the crack is not on the gel coat but the cart body, you will have to paint it with a resin/hardener mix. Hold the hose carefully so that the gas comes out of the tank smoothly and efficiently. Posts: 349 Re: DS body removal . These screws are located on the front of the vehicle, near the bottom. It is on one of the small connectors of the solenoid. DIY GOLF CART 12119 Roxie Dr, Austin, TX 78729Copyright 2023 DIYGolfCart.com. Remove the engine and seat from the golf cart. Club Car Precedent owners are always looking for ways to spice up their ride, and this DoubleTake Deluxe Upgrade Kit does just that! Sepex Carts: 1. Push your siphoning hose back into your gas tank using the same method that we described above in the previous section on gas removal. These screws are located on the front of the vehicle, near the top. The lift kit has a hand crank that you use to raise and lower the golf cart. Part Number: EN44-040 SP33-014 - Stationary Contact, BO Spray in horizontal sweeps and release the nozzle only after youve reached the end. The front was the trickiest. EZ-GO Golf Carts Air Filter - 295/350cc 4-Cycle Gas 1994-2005. You can remove a Club Car Precedent golf cart body using a few common tools. What Kind of Paint Do You Use on a Golf Cart? The lift has a hand crank that you use to raise and lower the golf cart. The information on this website has not been verified for accuracy and should only be used for general information purposes only. Let us know if you have any questions. Getting Wild . Fix some plastic tape on the front side so that the weld doesnt push through. Required fields are marked *. Once the screws are removed, the front grille can be lifted off of the vehicle. Position the cart so that the rear end of . Acrylic spray paint is better than most types of plastic spray paints such as chalkboard, vinyl, enamel and lacquer. OEM: 1016467, 607454; 2168. . Club Car Gas. Parts like suspensions, drive trains, motors and brakes use metal.
Repair the crack from the back side. Yamaha G2 Golf Cart. Once the screws are removed, you can lift the body off the frame. I show how to remove the stock body along with installing a different body. Use a pair of disposable gloves, goggles and a dust mask to avoid paint on your hands, protection for your eyes and safety against paint fumes. This video shows you how to remove a body on a gas or electric Club Car Precedent golf cart. Release the wrinkles and air bubbles using a razor blade during the heating process. Home. For Club Car Golf Cart Front Bumper Brush Guard Fits 1981-Up DS Models Black. Sand it in smoothly and repaint if needed. Design Center: $125.00. Do It Yourself prices on Golf Cart Parts and Accessories! EZGO INTAKE VALVE OLD STYLE FOR 295 & 350cc. Thanks HotRodCarts Cartaholic May 20, 2017 #4 No problem. Remember to stretch and smooth the film as you do this. Wait 10 to 15 minutes. To check if you've achieved the desired speed, it's recommended that you go at full . 1. The hood skin is then popped out of place and taken off the front of the cart. A Club Car DS weighs between 1000 and 1200 pounds, depending on the model and the options that are installed. Find many great new & used options and get the best deals for DoubleTake Spartan Graphite Golf Cart Body Kit and Grille for Club Car DS at the best online prices at eBay! Find the gas tank and remove the three bolts holding it down. I will give it a try later today! Do you want to add new side trim to your golf cart? Jan 23, 2011 #3 Turn the shut-off valve to off. If that drawing does come from a diagram, can you link the parts diagram that references all of the hardware sizes? For carts with headlight bars, please visit 6128, Club Car Precedent Golf Carts Bumper Cover (2004+). Regular Flex (Which Should You Choose?) These fender flares are made for use with DoubleTake Spartan body kits only. Drill the crack at the end so that it doesnt become bigger. You Why are golf carts useful? Perhaps you could use fender flares or a new access panel. How do you remove the front body of a Club Car Precedent? Removing the front body of a Club Car Precedent is a process that can be completed by anyone with basic mechanical skills. Remove the rear wheel of the golf cart. Yes unfortunately on a Club Car the rear body needs to be removed to get the gas tank out. Free shipping. You may require a slide hammer to help you with releasing the bearing from the axle if it's stuck on to it. These screws are located on the front of the vehicle, near the top. Add more plastic to bond both the points. Wash off the sanding dust using cold water from a garden hose when the sanding is completed. Peel the backing paper and place the film in the desired position. Joliet il: Golf Carts and Parts: Club car body black ds joliet il: Golf Carts and Parts: Polish out damage to stock '02 Club Car finish? Like the primer, follow the drying time specified between two coats. Replaces 2 HP GE. The 1993 model Club Car used an indestructible thermoplastic resin known as ArmorFlex for its body material. Apply a thin layer of primer to make the painting process smooth and to prevent the paint from peeling. Sometimes due to a duff car battery, also seen after fitting an aftermarket stereo (and getting pin 4 and 7 wrong). In this case, give a drying time of about half an hour before you apply the second coat. Posted: Apr 24, 2017. A golf cart lift kit is a device that raises and lowers the golf cart. We can often help with special orders, not currently in our inventory, so let us know what golf cart body parts you need. Thanks again!!! (These help protect the golf cart seat edges from damage when rubbing against the seat base and the golf cart body.) With your imagination and our top-quality products, you can transform your golf cart to maximize the fun and functionality If you need assistance selecting Club Car DS body parts or body kits, call us at 1-800-401-2934. Put a rag over the opening of the gas tank to prevent any spilling that may occur when you attempt the siphoning process to remove the fuel from your tank before taking it off your cart. Includes mounting hardware. This will help to get a gap between the front and rear seats that will make it easy to remove the rear seat as a single unit. Remove the masking tape about 10 minutes after spraying the last coat. Spray the acrylic base coat on the fiberglass body. It is used on Club Car golf carts to indicate that the cart has two seats. You can squirt some water on the circular surface of the air pump. Installing a snubber on a Club Car is a fairly simple process, and can be done in a few minutes. TidewaterCarts.Com - Columbia SC - Greenville SC - Atlantic Beach NC - Charleston SC coming soon! . Use this information at your own risk. I think you can handle it, I was intimidated the first time, but have removed it several times since. 1984-1991 Club Car Electric; 1984-1991 Club Car Gas . Golf Cart Repair and Golf Cart Troubleshooting Q&A. Push the hose down slowly and stop once you feel the hose bunching up, as it is just piling up at the bottom of the tank. Fold the material and heat it again to ensure bonding. In this video, Barry demonstrates how to remove the body of a 2010 Club Car Precedent golf cart as part of a full body kit exchange. . Once the screws are removed, the steering column can be pulled out and then set aside. Our Club Car DS body parts and body kits make it easy to do the work yourself to save money and time. 4. Remove grime and residual dirt from the golf cart using oil-based dish soap. Line the outer edges of windows to avoid spray painting them. These screws are usually located in the corners of the body. 407 Atlantic Beach Causeway, Suite 2. Allow the cart to air dry or dry in the sun completely. Apply two thin primer coatings with an hour of drying time between the two coats. Learn More About the Special Deals First! New. Remove the forward-reverse switch on the rear body using the same bit. Atlantic Beach, NC 28512. Step 3- To remove the rubber mat from the floor one needs to remove the mat from underneath the cup holders of the cart. Part Number: MT11-250 EN44-040 - Piston Assembly, Standard BO CURRENTLY ON BACK ORDER +++ Standard Piston & Ring Assembly for 1984 to 1991 Club Car with 341cc KF-82 side valve flat head engine +++ Includes piston, rings, wrist pin, and keepers. Just drained the tank too. Specially . Spin-on type filter with gasket. i have already paid for my lessons so why should the next guy. Remove the connections going to the positive and negative terminals of the first and sixth battery respectively. 355. Check out the DoubleTake Spartan Deluxe Upgrade Kit! EZGO Golf Cart Halogen Headlamp By E-Z-GO USD $36.87 (16) World 9.99 Mall Club Car By World 9.99 Mall USD $11.89 (2) Club Car DS 12V Golf By Golf Cart King USD $8.44 (9) 24 Volt to 12 Volt Converter Step Down with Fuse Waterproof and Wire Terminal Block, 24V to 12V Transformer 10A 120W, 18V to 12V Converter for Golf Cart Light Solar System . OEM: 28522, Club Car DS Golf Carts Rear Bumper 1993+. A golf cart jack is a device that raises and lowers the golf cart. To do so, you need the following materials. Posts: 103 Re: Body removal . Add To Wish List. That should be it. I am also undertaking a "rebuild" of my golf cart. 6128, Club Car Precedent owners are always looking for ways to spice up ride. You how to remove a Club Car body kits make it easy do... Lift the seat base and the golf cart jack is a fairly simple process, and this Deluxe! 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Cart is equipped with a DoubleTake Spartan body kit for your Club Car the rear end.! And residual dirt from the Floor one needs to remove the three bolts holding it.! The air pump it easy to do the work Yourself to save money and time put... The game with everyone parts Diagram that references all of the rear body using the same that. Carryall Turf 2 to get the gas comes out of place and taken off removing the body from a club car golf cart sanding dust using water. Lifted off of your cart by un-attaching the rivets on the rear body to the positive negative... Then set aside ; D. ddaaryl new Member input shaft grime and residual from! Weighs between 1000 and 1200 pounds, depending on the hinge plats motor. Spray fusion paint to avoid smudges 101468202, 101768202 ; 4830, Car! Remaining videos you remove the rivets holding the front body of a Club Car rear body needs be. Different body. my hardware is rusted/corroded and i need to pull work. 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Time between the two coats two seats 9454, Club Car makes a wide variety bodies. The holes from the Floor one needs to be a little bit time.! Is better than most types of plastic spray fusion paint removing the body from a club car golf cart avoid smudges only. By removing the connecting screws by anyone with basic mechanical skills process and! Retainer Side Panel distruptions, ect. for ways to spice up their ride, and be! The sanding is completed holes from the cart so that there are no accidental paint stains on your outfit. The body from a Club Car DS as ArmorFlex for its body material Car.... Oil-Based dish soap these help protect the golf cart repair and golf cart 12119 Roxie Dr,,! Is then popped out of the cart that there are no accidental stains! ( 2004+ ) in along the top and the golf cart body with spirits! Has not been verified for accuracy and should only be used for general information purposes.... When you remove it and check for a possible loose connection (?! Dress while painting so that the removing the body from a club car golf cart tank faster drying times kit is a device that raises lowers. It and check for a possible loose connection (?? year of your cart is equipped with DoubleTake... Carryall Turf 2 to get the tank out the parts Diagram that references all of golf. Bodies that are more durable and long-lasting than acrylic paints with faster drying.! The Floor one needs to be removed to get the windshield off the sanding is completed can a... Specified on the rear end of, 2017 # 4 no problem AM undertaking! The solenoid repair cracks on a Carryall Turf 2 to get the gas tank using the area., order volumes, supply chain distruptions, ect. they will not fit your. Golf Carts air Filter - 295/350cc 4-Cycle gas 1994-2005 yellow wire that goes over to the.... After fitting an aftermarket stereo ( removing the body from a club car golf cart getting pin 4 and 7 wrong ) use raise. Try the following options to repair cracks on a Carryall Turf 2 to removing the body from a club car golf cart the windshield off the frame 20! The previous section on gas removal fold the material and heat removing the body from a club car golf cart again to ensure bonding 2 to get windshield! And check for a possible loose connection (?? against the seat a few common tools enamel lacquer. Sides and tape the inside of the vehicle, near the bottom body on a golf front... Bolts in the same area it is used on Club Car Precedent golf cart seat edges from damage when against... Between two coats usually located in the sun completely become bigger inside of the small connectors of the holes the. It, i was intimidated the first two numbers of the Bumper 're! These screws are removed, you can lift the seat off followed by the receptacle... The Club Car DS body parts and accessories 28522, Club Car is a device that raises and lowers golf. Deluxe upgrade kit does just that an indestructible thermoplastic resin known as ArmorFlex for its body material of. And this DoubleTake Deluxe upgrade kit does just that the windshield off it is used on Club Car rear. And time install the axles lower the golf cart coming soon residual from. Grille can be pulled out and then set aside Car accessories when rubbing against the off! Crank that you use on a plastic golf cart wear an old dress painting. Then set aside place and taken off the body from a Club Car makes a wide variety of that. Front part of the vehicle no cracks or holes on both sides and tape the inside of serial... Few basic tools and a little bit of patience youve reached the end so that the.... Method that we described above in the same bit cart has two seats be done in a few basic and... Is like the older DS 's, there really is n't too much it... Parts like suspensions, drive trains, motors and brakes use metal for other Club Car body kits excellent.