Kevlar-type cord belts are designed to perform throughout multiple seasons in flat-plane deck designs, such as with Grasshopper mower decks. 79 ACRES PER HOURNewCommercial & Zero Turn. The old one worked and then quit again. When replacements are needed, always use OEM belts. Fuel Different grades of fuel are used for warm and cold weather operation. Now release the neutral latch lock before you slowly release both the left and the right steering and brake control levers. Press the deck toward the center of the mower. DieselDennis: Posted 8/28/2018 21 . JavaScript is disabled. I just want someone knowledgeable to confirm electric clutch needs replacing because they are about $300. Check transmission fluid level before each mowing, and engine coolant level if so equipped. 2003 GRASSHOPPER 725-G2, 3 CYLINDER WATER COOLED KUBOTA GAS ENGINE. Do not clean pre-filter or pre-cleaner every day; a dirty filter is more efficient than a clean filter. Now the yellow wire has power to it. Drain oil, and replace oil filter, if necessary, to ensure maximum protection and engine life. I Needed a continuity checker to test and find this issue. From there, raise or lower the left side of the deck by turning the adjustment gear. Retighten the hex bolt once the proper deck adjustment is complete. I unplugged the switch and plugged it back in. In particular, its recommended that you invest in a spreader bar on the lift arms because it helps keep the arms open, which allows the linkages plate to stay over the arm. my power fold grasshopper is 9 years old and have never had a problem with it so far. If the mower is washed, use low-pressure water only. NOTE: Pressurized water can infiltrate bearings and fittings, leading to increased wear and premature component failure. Grasshopper 335B Mower 72" Deck Adjustable Lift Lever. She's also a lifelong athlete and is pursuing certification as a personal trainer. My charging system was not working correctly. if I want to raise the whole deck to inspect or sharpen the blades, it is necessary to hit the DOWN button. However, if any of these pins are damaged, it can make it challenging for the deck to connect to the lifting arm and you wont be able to adjust the decks height either. @ggfilthy. Clean out underside of mower deck. Grasshopper mower maintenance work table, Whenever you experience a problem with your Grasshopper mower and you are not able to fix it yourself, you should transport the mower to the closest service station where trained personnel will perform all repair work needed. Back the actuator 1/2" prevailing torque nut off 1/16 of a turn. Greased the machine and blades with a synthetic grease, sharpened blades, complete & master tune up and oil change, pressure washed, mowed for 2 hours with it, and it was fine. . Anyone have any ideas rather than going to buy a reman for over 400 bucks to have it fail again in 2 years. Balance blades after sharpening to prevent vibration damage to mower deck. Wasn't happy with the cost but lifting my old deck on previous Grasshopper manually wasn't easy. 2009 BadBoy lightning Z, 31hp Kawasaki/60. 00 $11,647. Remove and clean the pre-filter or pre-cleaner. I think Bad Boy's not going to step up and say they have problems with them. Make sure when inspecting your wire harness you give your wires a firm tug; had I not done this I never would have realized the wire was 'hanging by a thread'. 2020 GRASSHOPPER 325D 25HP KUBOTA DIESEL 61" DECK GRAMMER SUSPENSION SEAT VERY NICE MACHINE RUNS AND DRIVES. @lowcharge. I push the on power up button but all it does is make a ratcheting noise,Help:confused2: You're probably taliking about the Electric Powerfold Actuator.- part # 180035. If the metal linkage becomes damaged or seized, and you cant make these adjustments, a new linkage is required. In addition to a spreader bar, you can also opt for a drawbar. Keep the battery charged to keep your Grasshopper ready all year long. keep holding the down button and when it has reached the lowest point . Try this first. Remove the cable and linkage together, then remove the cable from the linkage itself. Procedure: 1.) If the mower deck is still not working properly, you have to check on the left side of the lower arm to locate the lift linkage. As long as the engine is running it will stay up. Let's see. Never reinsert a previously used inner filter as it could compromise the seal between the filter and engine intake. To replace the cable, first locate the attachment points for this cable and disconnect it. Rods are typically simple to replace as they are usually held in with pins and washers. I checked all the safety switches and they appear to be working as they should. My zero turn turned the bades on while I was going down the road. I like to fully charge it after putting it back into the mower. Once the lockout valve is opened, try to use the mower and see if the deck moves. So, if the linkage has slipped off, you have to put it back in place. Apply for Financing Opens in a new tab. Thoroughly clean all accessible points and remove dried grass and dirt from crevices; a lightly oiled shop towel will help remove stubborn deposits. Spark plugs Spark plugs typically require replacement every 100 hours of operation. No Buyer's Premium. Wipe off entire filter area before servicing filters and fluid. Once the bent rod is out, put in the new one and screw in the hex nut. You must log in or register to reply here. Larger mower decks also come with a leverage assist arm to make it less challenging to lift the deck. Ive traced the wires to the pto clutch and switch. 2017 Z540R MOWER, 60" DECK, 24 HP KAWASAKI MOTOR,REAR HITCH. SHARON BROOKS, Bad switch, or wires are switched on pro switch. problems sense new, belt kept coming off, fuel tank had leak,deck Idler replaced.All under 25 hrs.Warranty cover it. Steering and drive levers: The mower has two levers which can be used independently or together in order to move the unit forwards, backwards or turn towards either side. We were unable to add your email to our mailing list. As far as possible, avoid steep inclines and areas next to lakes or water bodies. When the PTO switch is turned on the mower deck does not come on. 1. I take it out in the winter and put it on a maintain setting for the winter. Moving Forward: In order to move the mower in the forward direction, you will first have to make certain that you have selected the appropriate travel speed using the transmission shift lever, or by gently moving the levers forwards do not attempt to start at a high speed or by pushing the levers too far quickly as this may cause you to lose traction or damage the units components. I push the on power up button but all it does is make a ratcheting noise,Help:confused2: . The two shorter blades attached in the mower, and . You can also replace the cable by locating its attachment points and disconnecting them. Here is what fixed it. How to take the deck off a front mount Grasshopper Mower Taking the deck off makes it easy to clean or change the blades and also to add attachmentsGive us a. Chris, first try to adjust the clutch. Protect mower from harsh elements by storing in a shelter or under a cover. Then, just put the new bracket on the deck and use a bolt to put it in place. Ensure tires are properly inflated. VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. Tools : two 3/4 inch wrenches. 2.) Sharpen blades often at least after every eight hours of use. Like any other mowers, Grasshopper mowers need regular maintenance or/and service works to work properly over an extensive period of time. Practice the utmost caution when steering to either side to execute a turn never attempt to steer steeply when on a slope. will hit 1000 hours next year. You might want to buy manual deck parts and just get rid of the power fold. Discard and replace with OEM-specified replacement blades. For liquid-cooled engines, remove debris from air intake screen and clean radiator fins using Grasshopper's low-pressure Radiator Cleaning Wand. In Closed position, discharge is released from the rear of the mower. Ensure that youre experienced with working on power tools before attempting to carry out any repairs on your mower. You saved me from buying and installing an unnessacary clutch. The rear PTO will raise and lower but the deck won't work. Starting fluids will cause severe piston ring or ring land damage on all engines. Replaced switch and it still didn't work. cleaned the actuator though it did not need it. Featured Listing. The use of 30W oil in winter, for example, will often cause starting problems. Thanks curbman. I thought it was just my imagination but now when I engage the pto the blades start to spin the the mower shuts down. Plugging can include both fuel filters and fuel lines. Thank you Low Charge !! 2022 LawnMowerForum.com. .08. . My battery now keeps a full charge and have not had any starting or blade problems for 6 months. If a rod becomes bent for any reason it can cause difficulty when adjusting your deck height. Did you ever get this issue resolved??? 1026R -- 60D mmm -- H120 Loader -- Curtis 150 Tiller -- DR 3 point Chipper -- Howse Middle Buster -- Brinly 16 Blade Disk -- Kodiak 5' Box Blade -- 12-42 lb. Cooling fins and the cooling fan may be dirty. Check tire pressure with a low-pressure gauge. For this purpose, you have to inspect the lift area. Anyone ever use a reel actuator if I remember right is for a massey head. On a level surface, measure the height and angle on all sides, and adjust if necessary. Problem. Step cutting is sharp ridges left in the lawn surface. This varies from the advice provided by modern automobile engine manufacturers. You may or may not have to remove mower deck, seat, and seat cowling to reach the attachments on your tractors lever. Press the deck toward the center of the mower. The valves leak down after a while, but not while the engine is running, when it's . You have to remove the bolt thats holding the bracket in position and it will come out. . The rear PTO will raise and lower but the deck won't work. There may be pulleys to run the cable along, or it may have hold-down bolts depending on your model and cable. 1.5 Displace Cutting Height. 1. Found out voltage was collapsing on lower. I found one of the wires had rubbed of the plastic coating near the clutch and was grounding out. Mower will engage but will not drive foward or reverse even without mover engaged, Dec 7, 2017 by However, if the mower deck has stopped working, you can try the solutions mentioned in this article. Consult owner's manual for proper deck angle to ensure optimal mowing quality. Also, place the mower engagement lever in the disengaged position. Adjust loose bolts, nuts and other components. Links to shots of the actuator on my badboy lightning Z (2008 model). DudLee Brennfoerder, I put a new idle belt on my craftsman mower but the clutch won't work,I can switch gears while the clutch is out and have no brakes,what did I do wrong,mine is a manual clutch. If youre not comfortable with operating on your unit, dont hesitate to take to a service center for inspection. Tired of charging the battery often and no time to work on the mower, I purchased a 1.5W solar trickle charger from Harbor Freight for $14 that I leave connected. 95% agree - Good value. "Love the flexibility of the app to add everything in the home and garage. I hard wired from battery to electric clutch and mower blades came on, so that I know its not my clutch or adjustment. Replace with OEM-specified filter, and refill with OEM-specified fluid only. i'll voltage was on the switch and nothing left for the actuator to operate. With a versatile steering mechanism and a center-ridi. A driveway or garage is recommended. Come join the discussion about performance, modifications, classifieds, troubleshooting, maintenance, and more! A bent rod will need to be replaced to solve this problem. Models under warranty fall under free model exchange or free repair, Mounting and dismounting the mower properly. The linkage has a nut that you can tighten to raise the deck and loosen to lower the deck. Please help. I have the auxiliary lift kit on mine that allows operating the mower deck with the loader joystick. The mower should be cleaned after each mowing using compressed air. Tractor. 2005 JOHN DEERE 737. You are using an out of date browser. Check transmission fluid level, and add fluid as necessary. Riding Lawnmowers: 1.2.1 - Step 1: Park the mower on a flat surface: 1.2.2 - Step 2: Take precautionary measures: 1.2.3 - Step 3: Adjust the tire pressure: 1.2.4 - Step 4: Raise the deck side to side using lift link adjustment: See if it has slipped off the lower arm. Adjust deck belt tension springs as needed. 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I engage the PTO the blades, it is necessary to hit the button. Push the on power up button but all it does is make a ratcheting noise,:... Reman for over 400 bucks to have it fail again in 2 years youre experienced with on... There may be dirty setting for the actuator 1/2 & quot ; prevailing torque off... For inspection loosen to lower the left side of the mower is washed, use low-pressure water only the! Lift the deck and use a reel actuator if i remember right is for a massey head optimal quality... Is necessary to hit the down button Grasshopper 725-G2, 3 CYLINDER water COOLED GAS. Properly over an extensive period of time into the mower, and under cover!